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CCR Projects

Horsehead Landfill

Project Description

KEY provided a range of services at the Horsehead Landfill, located adjacent to the Shell cracker plant, in Pennsylvania. This Residual Waste Landfill, permitted by PADEP, was used by Horsehead Recycling to handle CCR and zinc smelter slag. KEY provided Quality Control (QC) oversight services during construction of the 12-acre Phase II work which required a single 6-inch thick clay liner. A leachate collection system consisting of perforated PVC piping was located within a smelter slag drainage layer. The surrounding perimeter berms were constructed from on-site soils. The project also required the construction of a landfill access road.

Activities Performed

Following PADEP approval of the plans and specifications, KEY prepared a Construction Quality Assurance Plan for landfill construction, provided full-time QC oversight, constructed a test pad for the clay liner, and prepared a Construction Certification Report.

  • Prepared Construction Quality Assurance Plan

  • Construction overisght and documentation 

  • Prepared certification report

  • Coal stockpile drainage system upgrade

  • Preparation of Annual Operation Reports

  • Cap construction oversight and certification

  • Quarterly and annual groundwater and surface water sampling and preparation of Form 14Rs

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Headquarters

200 Third Avenue

Carnegie, Pennsylvania 15106

412-279-3363

© 2025  Key Environmental, Inc.

Mid-Atlantic

575 State Route 28

Suite 203

Raritan, New Jersey 08869

908-864-4105

New England

106 Lafayette Street

Suite 2K

Yarmouth, Maine 04096

207-772-8100

Tri-State

1723 Perry Highway 

Portersville, Pennsylvania 16051

724-368-4050

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